CHITUO · Automated Straight-Rebar Smart Line
The Industrial Robot for Rebar: Unmanned, Material-Saving & Reconciled
Rebuilding traditional rebar processing with software thinking—from optimization algorithms to automated bundle opening, cutting, and 50-pocket sorting, running unmanned after a single click.
Native Software-Hardware Integration · 32.6m × 14.8m Smart Line
One Dispatch Command Drives 32.6m from Bundle Opening to 50-Pocket Sorting
Once a bundle is placed on the cradle, software dispatches automated bundle opening, combing, magnetic counting, ±1mm servo cutting, and 30cm–12m sorting across 50 pockets.
Click 'One-Click · Dispatch Unmanned Run' or select any station 01–07
Automated Bundle Opening
Once a bundle is placed on the cradle, vision cameras locate each binding strap while the robotic arm grips, shears, and extracts the wires automatically.
CORE ADVANTAGES · SIX KEY BREAKTHROUGHS
6 Core Advantages of the CHITUO Automated Straight-Rebar Smart Line
Straight-Rebar Cutting Industrial Robot
The world's first software-hardware integrated industrial robot for straight rebar cutting, achieving full end-to-end automation.
Automated Bundle Opening & Alignment
Achieves the world's first fully automated unbundling, strap extraction, and single-layer alignment for straight rebars.
Processes 6 Tons of Straight Rebar per Hour
Processes 6 tons of straight rebar per hour—delivering the highest production efficiency worldwide.
Any-Length Cutting & >30cm Bar Conveying
Cuts any target length and conveys any finished bar over 30cm via a continuous steel chain bed (whereas conventional lines fail on bars under 1.5m).
Triple Optimization for Multi-Project Processing
Software algorithms compute optimal mill procurement to save money, optimal nesting to save steel, and optimal scheduling to minimize finished inventory.
All Specifications (10–50mm) & ±1mm Servo Cut
Processes all straight rebar specifications from 10mm to 50mm diameter with closed-loop servo length-stop cutting accuracy within ±1mm.
Triple Optimization · Savings Calculated Before the First Cut
Lowest-Cost Procurement, Minimal-Waste Cutting & Minimum-Inventory Scheduling
While manual cutting averages ~94.5% utilization, Chituo unites custom mill-length procurement, ≥30cm mixed nesting, and 50-pocket scheduling to reach up to 99.6% material utilization.
1. Lowest-Cost Procurement
Evaluates 9m and 12m standard stock against custom mill lengths (such as 10.54m for two 5.27m main bars) to eliminate predictable offcuts before ordering.
2. Minimal-Waste Nesting
Backed by automated transfer for any bar ≥30cm, the algorithm nests long main bars and short tie bars on the same stock bar without manual sorting.
3. Minimum-Inventory Scheduling
Schedules daily bundle opening and 50-pocket allocation around project delivery sequences—minimizing raw steel and work-in-progress inventory.
Visual Example: Ordering for High-Volume 5.27m (5270 mm) Main Bars
Manual 94.5% → Triple Optimization 99.6% (Saves 54.2t per 1,000t)Automated Stocktaking · Real-Time Book-to-Physical Alignment
Zero Manual Intervention: Achieving True Book-to-Physical Inventory Alignment
Manual rebar shops rely on handwritten daily logs that rarely match mixed floor piles. Chituo logs every opened bundle, laser bar count, cut piece, and pocket weight automatically.
Why Manual Rebar Shops Struggle with Audits While Chituo Reconciles Live
| Control Dimension | Manual Paper-Log Shop | Chituo Automated Smart Line |
|---|---|---|
| Bundle Consumption | Manual crane loading; backfilled paper logs | Automated bundle opening logs every bundle consumed |
| Multi-Project Costing | Mixed project lots; offcut waste is untraceable | Every cut piece, remnant, and scrap is tied to its project ID |
| Shop-Floor Stocktaking | Piled on floor; requires manual counting and estimation | Sorted into 50 pockets; exact bar count & tonnage per pocket |
| Book-to-Physical Audit | Chronic gaps between ERP books and physical stock | Zero manual entry; real-time reconciliation with financial books |
4-Step Automated Inventory Tracking Loop
Bundle opening automatically registers batch ID, diameter, and bundle tonnage.
Laser sensors verify the exact number of bars lifted onto the roller track.
Logs finished bars by pocket (#01–#50), ≥30cm reusable remnants, and crop scrap.
Opened bundle weight = pocket output (#01–#50) + ≥30cm remnants + crop scrap; physical stock and book ledger align in real time.
Engineering Notes & Selection Guide
Deep Dives on Bundle Opening, ≥30cm Sorting & Triple Optimization
From 94.5% to 99.6% Utilization: How Triple Optimization Cuts Rebar Waste
Buying only 9m or 12m stock for 5.27m main bars leaves costly offcuts. See how custom mill-length optimization and ≥30cm mixed nesting raise utilization to 99.6%.
Breaking the 1.5m Short-Bar Limit: Automated Conveying & 50-Pocket Sorting for Bars ≥30cm
Conventional roller shear lines jam on bars under 1.5 meters. See how Chituo's gapless steel chain bed and 50-pocket mobile rack automatically transfer and sort every bar from 30cm to 12m.
Ending Inventory Discrepancies: How Unmanned Rebar Processing Achieves Real-Time Reconciliation
Manual counting and handwritten daily logs inevitably create book-to-physical gaps. See how Chituo's unmanned execution logs every bundle, cut, and sorting pocket automatically.
CHITUO · Automated Straight-Rebar Smart Line | Direct Contact
Scan the WeChat QR code to chat with us anytime
Whether you want to ask for a full-line quote, send your project bar list to test steel savings, or schedule a live machine verification at our Xiamen base, simply scan the WeChat QR code or call us directly.
