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Ending Inventory Discrepancies: How Unmanned Rebar Processing Achieves Real-Time Reconciliation
CHITUO Engineering Team · 2026-11-01
Key Engineering Takeaway
With unmanned execution from bundle opening and laser counting to ±1mm servo cutting and 50-pocket sorting across a 32.6m × 14.8m footprint, Chituo automatically tracks raw input, finished batches, and remnants for real-time inventory reconciliation.
1. Why Manual Rebar Shops Struggle with Inventory Audits
When multiple project lots are cut manually and logged on paper at the end of a shift, physical stock on the shop floor rarely matches financial book records at month-end.
2. Production Is Stocktaking: Zero Manual Entry
- Automated Bundle Registration: Every unstrapped bundle is logged automatically against the active task order;
- Laser Verification & Cut Logging: Every cut piece is tracked into its assigned pocket (#01–#50), reusable remnant slot, or scrap bin;
- Instant Reconciliation Report: Physical stock across all 50 pockets aligns with ERP and financial records at any moment.
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