CHITUO · Automated Straight-Rebar Smart Line | Engineering Specs & 32.6m × 14.8m Interactive Twin

Jump to 32.6m Sandbox ↓ Test How Much Steel Your Project Saves

Four Core Benchmarks, Workshop CAD Layout & 32.6m Interactive Sandbox

Verify the 32.6m × 14.8m bay footprint, crane interface boundaries, and 6–8 t/h throughput first; then operate the interactive twin sandbox below to inspect continuous unmanned execution.

01 / Bay Footprint & Crane

32.6 m × 14.8 m

Fits standard 18m / 24m span steel bays. Connects with overhead crane bundle loading at the front and smart crane gripper transfer at the rear.

02 / Flexible Processing

Φ10–50 mm · ≥30 cm

All 12 national-standard straight ribbed rebar sizes processed adaptively; ≥30cm (300mm) cut lengths conveyed and sorted into pockets.

03 / Peak Throughput

6–8 Tons/Hour

Multi-bar parallel cutting across small and large diameters (e.g. 15×Φ12 or 2×Φ32 per cycle), finishing a 2-ton bundle every 15–20 minutes.

04 / Precision & Ledger

±1 mm · Live Ledger

Closed-loop servo baffle (±1mm tape-verified) with shear or circular saw options; laser counting reconciles physical stock with book ledger live.

Full-Line Isometric Engineering Blueprint (32.6m × 14.8m)

Includes automatic bundle opening, step combing, magnetic counting, servo roller track, cutting head, 50-pocket mobile rack, and crane gripper bay

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CHITUO 32.6m × 14.8m Automated Straight-Rebar Smart Line CAD Layout

Unmanned Execution & Crane Interface

Unmanned After One-Button Start: Process Execution & Crane Handoff

Process Stage	Execution Mode	Operational Detail
01. Raw Bundle Crane Loading	Operator Assisted (Crane)	Workshop crane operator places a strapped straight rebar bundle (~2 tons/bundle) onto the loading cradle.
02. Automated Bundle Opening	Automated by System	Vision camera locates binding straps and guides the robotic arm to grip, shear, and extract the wires.
03. Automatic Chain Combing	Automated by System	Sorting chains oscillate to separate crossed bars into a flat, single-layer parallel queue.
04. Adaptive Magnetic Pick & Count	Automated by System	Lifts the target bar count (e.g., 15 bars for Φ12mm, 2 bars for Φ32mm) with laser count verification.
05. ±1mm Servo Length Stop & Cutting	Automated by System	Closed-loop servo baffle positions length (±1 mm verified by tape measure) for hydraulic shearing or circular sawing (6–8 t/h).
06. 30cm–12m Transfer & 50-Pocket Sorting	Automated by System	Gapless steel chain bed conveys finished bars from 30cm to 12m into the 50-pocket mobile rack while logging stock automatically.
07. Crane Transfer & Routine Inspection	Crane Gripper / Routine Check	Overhead crane gripper transfers sorted batches to bending or storage; blade changes and routine maintenance are handled by staff.

32.6m × 14.8m Interactive Digital Twin Sandbox

One Dispatch Command Drives 32.6m from Bundle Opening to 50-Pocket Sorting

CHITUO Software Brain · Unmanned Execution Demo

Click 'One-Click · Dispatch Unmanned Run' or select any station 01–07

32.6m Continuous Pipeline Track (Tap 01–07 to jump):0.0m / 32.6m

32.6m × 14.8m Camera-Follow Line ViewportFocus: 01 Bundle Opening

CHITUO 32.6m × 14.8m Automated Straight-Rebar Smart Line Layout

Stage 01 / 07

Automated Bundle Opening

Once a bundle is placed on the cradle, vision cameras locate each binding strap while the robotic arm grips, shears, and extracts the wires automatically.

Appendix: GB 1499.2-2024 12-Size Straight Ribbed Rebar Unit Weights & Parallel Cut Reference (Click to Expand)

Covers all 12 national-standard straight ribbed rebar diameters from Φ10mm to Φ50mm (HRB400E / HRB500E)

Toggle Table

#	Nominal Diameter	Grade	Unit Weight (kg/m)	12m Bar Weight	Cutting Mode	Single-Cycle Bars
01	Φ10 mm	HRB400E / HRB500E	0.617 kg/m	7.4 kg	Hydraulic Shear / Cold Saw	Adaptive multi-bar cut
02	Φ12 mm	HRB400E / HRB500E	0.888 kg/m	10.66 kg	Hydraulic Shear / Cold Saw	15 bars / cycle (Tested)
03	Φ14 mm	HRB400E / HRB500E	1.21 kg/m	14.52 kg	Hydraulic Shear / Cold Saw	Adaptive multi-bar cut
04	Φ16 mm	HRB400E / HRB500E	1.58 kg/m	18.96 kg	Hydraulic Shear / Cold Saw	Adaptive multi-bar cut
05	Φ18 mm	HRB400E / HRB500E	2 kg/m	24 kg	Hydraulic Shear / Cold Saw	Adaptive multi-bar cut
06	Φ20 mm	HRB400E / HRB500E	2.47 kg/m	29.64 kg	Hydraulic Shear / Cold Saw	Adaptive multi-bar cut
07	Φ22 mm	HRB400E / HRB500E	2.98 kg/m	35.76 kg	Hydraulic Shear / Cold Saw	Adaptive multi-bar cut
08	Φ25 mm	HRB400E / HRB500E	3.85 kg/m	46.2 kg	Hydraulic Shear / Cold Saw	Adaptive multi-bar cut
09	Φ28 mm	HRB400E / HRB500E	4.83 kg/m	57.96 kg	Hydraulic Shear / Cold Saw	Adaptive multi-bar cut
10	Φ32 mm	HRB400E / HRB500E	6.31 kg/m	75.72 kg	Hydraulic Shear / Cold Saw	2 bars / cycle (Tested)
11	Φ40 mm	HRB400E / HRB500E	9.87 kg/m	118.44 kg	Hydraulic Shear / Cold Saw	Adaptive cut
12	Φ50 mm	HRB400E / HRB500E	15.42 kg/m	185.04 kg	Hydraulic Shear / Cold Saw	Adaptive cut

Workshop CAD Layout Assessment · Xiamen Live Trial

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